设备结构及系统配置：
Equipment structure and system configuration:
概述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
Overview: The production line is mainly composed of feeder, leveler, punch cutter, conveyor, forming machine, hydraulic folding machine, finished product supporting device, hydraulic system, electrical control part and safety protection part.
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
1. Feeder: Used for storing coil and supplying sheet metal to forming part, hydraulic tension of 5 ton electric feeder.
2．整平机：9辊精密整平（上4下5），2.2KW电动送料，用于卷料平直并消除材料应力。
2. Leveling machine: 9 rolls precision leveling (top 4 down 5), 2.2KW electric feeding, used for coiling straightening and eliminating material stress.
3．伺服送料机：含2KW伺服系统，精密送料器，冲孔装置（模具）和切断装置。
3. Servo feeder: including 2KW servo system, precision feeder, punching device (die) and cutting device.
2．成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用25mm钢板，支承部分均采用优质闽台轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
2. Forming main frame: The main frame of this production line is welded with 100*100*3MM square steel, the frame is fixed with integral archway, the side plate is 25mm steel plate, the supporting part adopts high-quality Taiwanese bearings, the feeding part adopts roller type, the feeding part adopts torsion adjustment, the main frame is good in steel and the structure is stable.
B:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
B: Rolling dies (rollers): 16 groups of rollers are formed with high quality Gr12 die steel, HRC up to 58~60o are processed with precision CNC machine tools, accuracy is 6~7 grades, surface roughness is more than 0.8, forming dimension is accurate, no scratches on the surface of the formed workpiece.
C:传动部分：是生产线成形动力的输送部分，其动力由主电机到减速箱，再由减速箱通过齿轮传送到主动轮上，主动轮通过过度齿轮传动，使得上下轧辘同步转动。
C: Driving part: It is the conveying part of the forming power of the production line. Its power is transferred from the main motor to the reducer, and then from the reducer to the driving wheel through gears. The driving wheel is driven by excessive gears, so that the upper and lower rollers rotate synchronously.
3．定长折弯部分：由定长装置及折弯机构组成。定长装置是通过激光探头结合编码器定长，当板料走到定尺长度时，通过PLC控制折弯产品。
3. Fixed length bending part: It consists of fixed length device and bending mechanism. The fixed length device is fixed by laser probe combined with encoder. When the sheet reaches the fixed length, the bending product is controlled by PLC.
生产线主要技术参数：
Main technical parameters of production line:
材料规格：Q235冷轧带钢，镀锌带钢
Material Specification: Q235 Cold Rolled Strip, Galvanized Strip
材料厚度：0.6→1.2mm（可定制）
Material thickness: 0.6 1.2mm (customizable)
生产速度：2只/分钟
Production speed: 2 per minute
生产规格：箱体大小：250*300--800*1000；（可定制）
Production Specification: Box Size: 250*300-800*1000; (Customizable)
箱子深度：160/180/200/250（可定制）
Box depth: 160/180/200/250 (customizable)
电压参数：380V/415V，50Hz, 3相
Voltage parameters: 380V/415V, 50Hz, 3-phase
气源：0.5m3/Min；压力为0.7MPa
Gas source: 0.5m3/Min; pressure: 0.7MPa
液压油型号：46#液压油
Hydraulic Oil Type: 46 # Hydraulic Oil
齿轮油型号：18#齿轮油
Gear Oil Type: 18 # Gear Oil
轧辊材质：Cr12数控加工 ；淬火处理硬度HRC58°-60°
Roll material: Cr12 numerical control processing; hardness of quenching treatment HRC58 - 60.
驱动电机：变频电机驱动
Driving motor: variable frequency motor drive
总电机功率：25kw
Total motor power: 25 kW
切断模具材质： Cr12MoV
Cutting Die Material: Cr12MoV
传动模式：齿轮箱
Drive mode: gearbox
切断方式：液压切断
Cut-off mode: hydraulic cut-off
切断尺寸公差：≤ ±0.5mm（长≤1000mm）
Cut-off dimension tolerance: <0.5mm (length <1000mm)
操作系统：触摸屏人机界面操控
Operating System: Man-machine Interface Control of Touch Screen
电气控制：三菱PLC程序控制
Electrical control: Mitsubishi PLC program control
占地空间： 20*2*3米（长×宽×高）
Coverage space: 20*2*3 m (length width height)
电器柜成型机，配电箱外框冲孔折弯一次成型设备“炜桦冷弯”我们更专业
Electrical cabinet forming machine, one-time forming equipment for punching and bending the outer frame of distribution box "cold bending of birch" we are more professional
定制须知：
如果您需要的压瓦机是特殊型号的，我们可以为您设计定做，只要把具体数据发给我们就好。
我们会根据您的要求画出设计图，以CAD的形势发给您确认。
待您确认之后，我们就可以投入生产了
:滚压模具（轧辘）：16组辊轮成型，均采用优质Gr12模具钢，HRC达58~60o均采用精密数控机床加工，精度为6~7级，表面粗糙度达0.8 以上，成形尺寸精确，成形工件表面无划伤。
1．放料机：用于存入放卷料并给成形部分提供板料，5吨电动放料机液压张紧。
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