成型主机：此生产线的主机机座采用100*100*3MM方钢焊接，机架采用整体式固定牌坊，侧板采用30mm钢板，支承部分均采用优质中国台湾轴承，进料采用滚轮式，出料采用扭动上下调节，主机钢性好，且结构稳定。
述：该生产线主要由放料机、调平机、冲孔切断机、输送台、成型主机、液压折边机、成品托料装置、液压系统、电气控制部分及安全防护部分组成。
我公司研发的配电箱加工生产线为配电箱一次成型设备。该设备打破了传统生产方式，对多个工艺步骤进行了优化改进，使配电箱钣金加工的综合生产效率提高3倍以上，部分环节工序可提高效率10倍以上！
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times.
该机组设备占地约50平方米，设备组成主要包括：放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成；主要功能：自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
自动化生产线优点：
Advantages of automatic production line:
1、高度的自动化程序，减少人工操作；
1. Highly automated procedures to reduce manual operation;
2、工作效率高，提高企业产能；
2. High working efficiency, improve enterprise productivity;
3、整个工艺的生产流程稳定，提高产品的品质和一致性；
3. The production process of the whole process is stable and the quality and consistency of the products are improved.
4、大批量生产，降低了企业生产成本。
4. Mass production reduces the production cost of enterprises.
配电箱生产线工艺流程：
Distribution box production line process:
带钢上料→钢卷放料→材料校平→高精度伺服送料→多工位组合式伺服冲孔→高精度冷弯成型→切断→折框→收料→电气控制系统
Strip feeding steel coil discharge material leveling high precision servo feeding multi-station combined servo punching high precision cold bending forming cutting folding frame feeding electrical control system
自动放料机、校平＼送料部分、连续冲孔部分、成型部分、定尺切断部分、收料台、电器控制柜等部件组成。
Automatic feeder, leveling feeding part, continuous punching part, forming part, fixed length cut-off part, feeding table, electrical control cabinet and other components.
配电箱成型设备简要参数
Brief Parameters of Shaping Equipment for Distribution Box
e、 底板厚度：20mm
E. Floor thickness: 20mm
4、成型能力
4. Forming ability
a. 带卷外径： Φ1250mm（Max.）
A. Outer diameter of tape coil: 1250mm (Max.)
b. 材料成型厚度：0.4-1.0mm
B. Material forming thickness: 0.4-1.0mm
c. 产品宽度100mm-400mm可调
C. The width of the product is adjustable from 100mm to 400mm.
5、成型机组速度参数
5. Speed parameters of forming unit
a. 线速度 0－13m/min
A. Linear velocity 0-13m/min
b. 加速时间 ＜30秒
B. Acceleration time less than 30 seconds
6、成型精度
6. Forming accuracy
a. 剪切长度公差：≤±0.3mm/m
A. Shear length tolerance: <0.3m m/m
b. 宽度公差： ≤±0.3mm
B. Width tolerance: <0.3mm
c. 镰 刀 弯： ≤2mm/m
C. Sickle bending: <2m m/m
d. 毛刺： ≤0.1mm（新刀刃在合理间隙剪切普碳钢板）
D. Burr: <0.1mm (new blade shearing plain carbon steel plate in reasonable clearance)
e. 高度公差：≤±0.3mm
E. Height tolerance: <0.3mm
? 以上公差以平坦无边波之一级钢卷为前提。
The above tolerance is based on the first grade coil with flat edgeless wave.
? 表面品质：加工后成品表面不增加任何加工缺陷。
Surface quality: No processing defects are added to the surface of finished products after processing.
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