新型箱体产品特点:
Features of new box products:
我公司研发的配电箱加工生产线为配电箱一次成型设备。该设备打破了传统生产方式,对多个工艺步骤进行了优化改进,使配电箱钣金加工的综合生产效率提高3倍以上,部分环节工序可提高效率10倍以上!日生产箱体1000只,在人员和场地减少的情况下,实现实际生产效率增加数倍;伺服控制和高精度冷弯成型等多项国家技术,确保了箱体的钣金制造精度,实现箱体机械强度更高。
The distribution box processing line developed by our company is the primary forming equipment of the distribution box. The equipment breaks the traditional production mode, optimizes and improves several process steps, and improves the overall production efficiency of sheet metal processing of distribution box by more than three times, and some process steps can improve efficiency by more than 10 times. The daily production of 1000 boxes, in the case of reduced personnel and site, to achieve a multiplier of the actual production efficiency; servo control and high-precision cold bending forming and other national technologies, to ensure the accuracy of the box sheet metal manufacturing, to achieve higher mechanical strength of the box.
该机组设备占地约50平方米,设备组成主要包括:放料装置、校平装置、自动送料装置、连续冲孔装置、高精度冷弯成型主机、定尺切断装置、自动折框装置、电气控制系统等部件组成;主要功能:自动去角、伺服自动冲孔、自动下料、自动成型、自动折框等。
The unit covers an area of about 50 square meters, and its equipment composition mainly includes: discharging device, leveling device, automatic feeding device, continuous punching device, high precision cold bending forming machine, fixed length cutting device, automatic folding frame device, electrical control system and other components; its main functions are automatic angle removal, Servo Automatic punching, automatic blanking, automatic forming, automatic folding frame, etc.
.主要技术参数规格参数
Main technical parameters, specifications and parameters
a. 适用材料: 冷轧卷板、镀锌卷板
Applicable materials: cold rolled and galvanized coils
b. 材料质量: 国产GB标准
B. Material Quality: Domestic GB Standard
c. 抗拉强度: δb≤780Mpa (Max.)
C. Tensile strength: delta B < 780 Mpa (Max.)
d. 屈服强度: δs≤510Mpa (Max.)
D. Yield strength: Delta s < 510 Mpa (Max.)
e. 材料厚度: 0.4-1.0mm
E. Material thickness: 0.4-1.0mm
f. 材料宽度: 150-500mm (Max.)
F. Material width: 150-500 mm (Max.)
g. 钢卷内径: Φ360mm-Φ510mm
G. Coil inner diameter: 360mm-510mm
h. 钢卷外径: Φ1250(Max.)
H. Outer diameter of coil: 1250 (Max.)
i. 钢卷重量: 5 t(Max.)
I. Coil weight: 5 t (Max.)
3、成型参数
3. Forming parameters
a、 成型组数:16组辊轮成型
A. Forming group: 16 sets of rollers forming
b、 主轴规格:?48mm 45#钢材料调质处理
B. Spindle specification:? 48mm 45# steel material tempering treatment
c、 辊轮材质:Gr12模具钢热处理
C. Roller Material: Heat Treatment of Gr12 Die Steel
d、 整体式牌坊:由25mm钢板精加工而成,孔距误差小于0.1mm
D. Integral archway: made of 25 mm steel plate, with hole spacing error less than 0.1 mm
优质消防箱成型设备基本参数:
材料材质:Q235 、不锈钢等
带卷厚度:0.5-1.5 mm
生产速度:大约100个四边箱体/H
总电机功率:20kw
液压站功率:5.5kw
切断方式:液压切断
电气控制:PLC
驱动电机:变频电机
开卷机称重:5吨
公司自成立以来,始终贯彻“市场导向、科技、以人为本、科学管理、质量、优质服务”的经营方针和文化理念。视产品质量为生命,追求为宗旨,不断完善内部管理,致力于科技开发,在激烈的市场竞争中取得飞速发展。
消火栓箱自动生产线是炜桦一直下功夫开发的设备,一直着力于将设备自动化开发到世界的**。目前消火栓箱自动生产线一次成型,出来就是一个冲好孔折好的框体,平均一小时可生产100个箱体。经过我公司不懈努力,现在的消火栓箱自动生产线也可以用作下料线,可以生产门板,背板和安装板,所有的切角和孔全部完成,下来用折弯机折下即可。这样一套设备即可用作下料线也可作为框体生产线,对于企业是个利好的消息。
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